Conveyors
Belt Conveyors
All MEGA belt conveyors and conveyor systems are engineered and manufactured around your unique application to ensure the best bulk handling solution possible.
Features
Size: 18” – 72” wide
Capacity: up to 8,000 TPH
Orientation: Horizontal & Inclined.
Standard troughed belt conveyors are comprised of conveyor belting that rides on heavy-duty troughed idlers. Idlers range in angles from 20°-45° and are securely mounted to a structural steel frame.
Applications
- Coal Handling for Power Plants
- Clinker and other raw materials for Cement Plants
- Woodchip and Bark Handling for Pulp/Paper Mills
- Sludge Handling for Process Applications
- Rail Loading / Unloading
- Bulk Warehousing of Granular Products
Gravity Roller Conveyor
Simplest of all conveyor types, they are very affordable. A series of rollers mounted on a side frame provides the rolling surface. When mounted on a decline angle, parts move by themselves. However, if using gravity conveyors for parts of different sizes and weights can be more difficult. you will need to control the speed and angle. Parts running into each other may cause damage. But compared with carrying parts from point A to point B, a gravity roller table is often a great starting point. It is a very simple productivity improvement. The system is highly modular in configuration and very easy to install.
Features
Size: 1” – 6” Dia
Width: 4” – 48”
Capacity: up to 750 Kg
Orientation: Inclined.
Standard gravity conveyors consist of rollers of different diameters and lengths. The selection is made by factoring in the size and the weight of the object to be conveyed.
Applications
- Automotive.
- Appliances.
- Food and beverage.
- Industrial.
- Pallet handling.
Chain conveyors
Chain conveyors use an endless chain to propel material through a trough, by pushing directly by the chain or by attachments to the chain. The chain runs over sprockets at either end of the trough. Chain conveyors are used to moving material up to 3 meters in size (10 ft.)
Chain conveyors are driven by a motor, and the material suspended on the pendants is conveyed. They are used for moving products down an assembly line and/or around a manufacturing or warehousing facility.
Features
Width: – 48”
Capacity: up to 750 Kg
Orientation: Horizontal, vertical & Inclined.
Our chain conveyor systems are typically a double strand configuration with the load positioned on the chains, however, multiple strand configurations are available.
Applications
- Automotive.
- Warehousing.
- Food and beverage.
- Industrial.
- Pallet handling.
- High-temperature zones.
Live Roller / CDLR
Chain-driven live roller conveyor systems are the most rugged of the conveyor range. they are ideal for transporting medium to heavy loads at controlled speeds for many applications. Typical loads are pallets, tires, drums, and totes.
CDLR’s can take a lot of abuse without damage. Rollers may be mild steel, galvanized, or stainless steel for special applications. Where impact loads are possible, thicker gauge roller material and upgraded bearings will be specified.
Features
Rollers Diameters: 1.9”, 2.5”, 3.5”, 4” and 5”
Effective widths: 3” -120” in any increment
Length: 1 ft. – 12 ft.
Reversible with speeds ranging from 5 -150 FPM fixed or variable
Built to order – highly customizable.
Orientation: Horizontal & Inclined.
Our chain conveyor systems are typically a double strand configuration with the load positioned on the chains, however, multiple strand configurations are available.
Applications
- Automotive.
- Warehousing.
- Food and beverage.
- Industrial.
- Pallet handling.
- High-temperature zones.
Screw Conveyors
Horizontal Screw Conveyors
These conveyors are the most widely used type of screw conveyors. Used to convey bulk materials from one part of a process to another, horizontal screw conveyors are available in a wide range of sizes, lengths, configurations, and materials of construction.
Inclined Screw Conveyors
Inclined screw conveyors operate from slightly above the horizontal position to 45-degrees from the horizontal position. As the degree of incline increases, conveying efficiency is reduced and horsepower requirements increase due to the effects of gravity and bulk material fall back.
Shaftless Screw Conveyors
Bulk materials discharged from centrifuges, filter presses, or mixers can easily be conveyed using a Shaftless Screw Conveyor. Our shaftless design provides a non-clogging conveying surface that allows difficult-to-convey materials to become easy-to-convey. The perfect solution for handling bulk materials with high moisture content is the MEGA Shaftless Screw Conveyor.
Vertical Screw Conveyors
Vertical screw conveyors are a very efficient method for elevating a variety of bulk materials at very steep inclines or completely vertical. MEGA considers any screw conveyor located on an incline over 45-degrees to be a vertical screw conveyor.
The compact design allows for the vertical screw conveyor to fit into almost any plant layout. With a minimum number of moving parts, the vertical screw conveyor is a cost-effective and dependable component of any bulk material handling process.
Features
Shaft Diameters: 1” to 5”
Augur Dia: 6” to 24” in any increment
Length: 1 ft. – 20 ft.
Built to order.
Applications
- Bulk conveying of grains and fodder.
- Minerals processing.
- Wastewater and sludge.
Motorized driven roller conveyor
MDR conveyor systems use motorized rollers mounted within the conveyor frames. Compact in size, quiet and safe these are driven with 24-volt DC power. These are speed controllable and these are driven by PLC systems that enable fast, and smooth package movement. Importantly, sensors and controls ensure packages don’t get damaged by crushing against each other.
MRD’s are a great choice for energy efficiency, low noise, and easy maintenance.
MDR conveyors handle a multitude of products such as:
- Packages
- Tote Bins
- Pallets
- Tires
- Cartons
- Any product that will move on a roller conveyor
Features
Conveyor frame width: 15” to 60”
Speed: 10 to 100 FPM (Feet/Min)
Voltage: 24 VDC
Roller pitch: 3” to 6”
Variable speeds with reversible option.
Applications
- Parcels and cartons
- Food & beverage.
- Consumer durable assembly stations.
- Distribution & warehousing.
Slat Conveyor
These conveyors use a slat and chain system to move components along an assembly line. Steel panels are attached to the chain with special chain attachments, and the chain is driven by an electric motor and gearbox. They are used to deliver parts along the assembly line while the work is being performed. They are ideally suited to assembly stations where multiple assemblies are done.
The slat conveyor system also allows production assembly operators to work on one or both sides of the line. Fixtures can be added to the slats to enable parts to rotate 90, 180, or 360 degrees to facilitate better ergonomic access. During model change-overs, the tooling or fixtures can be modified or replaced, and the conveyor is re-used for another new application.
Features
Conveyor frame width: 12” to 108”
Speed: 10 to 60 FPM (Feet/Min)
Fixed and Variable speeds with reversible option.
Height adjustable legs
Any angle indexing movement from station to station
Applications
- Industrial assembly stations.
- Food & beverage.
- Distribution & warehousing.
- Cartons handling.
Beam trolley systems
The earliest conveyors are beam trolleys. They are simple to plan, install and use. They are the most affordable ways to move products efficiently. Because of this versatility, I-beam trolley applications include home workshop use, paint finishing lines and use in assembly plants. They are sometimes called monorail trolley track systems in factories.
Features
Weight carrying capacity: Up to 1 Ton.
Fixed and Variable speeds with reversible option.
Various types of hanging mechanisms.
Any angle indexing movement from station to station
Applications
- Industrial assembly stations.
- Finishing, painting & powder coating plants.
- High-temperature material handling.
- Blast room doors.
What types of conveyors do you manufacture in the UAE?
Belt conveyors, gravity roller conveyors, chain conveyors, chain-driven live roller (CDLR) conveyors, screw conveyors, motorized driven roller (MDR) conveyors, slat conveyors, and beam trolley systems, each engineered around your specific bulk handling application.
What is the capacity of your belt conveyors?
MEGA belt conveyors handle up to 8,000 TPH (tonnes per hour), available in widths from 18 to 72 inches, in horizontal and inclined orientations.
What industries use belt conveyors?
Coal handling for power plants, clinker and raw materials for cement plants, woodchip and bark handling for pulp and paper mills, sludge handling, rail loading and unloading, and bulk warehousing of granular products.
What is a gravity roller conveyor and when should I use one?
A gravity roller conveyor is the simplest, most affordable conveyor type — rollers mounted on a side frame move parts by gravity when set on a decline. It’s a strong low-cost starting point, though parts of different sizes or weights need controlled speed and angle to avoid impact damage.
What are the specifications of your gravity roller conveyors?
Roller diameters from 1 to 6 inches, widths from 4 to 48 inches, and capacity up to 750 kg, built for inclined orientation.
What is a chain conveyor used for?
Chain conveyors use an endless chain running over sprockets to move materials or products along an assembly line or around a manufacturing facility, typically for items up to 3 meters in size.
What is a Live Roller / CDLR conveyor and what loads can it handle?
Chain-driven live roller (CDLR) conveyors are the most rugged conveyor type, built for medium to heavy loads like pallets, tires, drums, and totes, with roller diameters from 1.9″ to 5″, lengths up to 12 feet, and speeds from 5 to 150 feet per minute.
What types of screw conveyors do you supply?
Horizontal screw conveyors for general bulk material transfer, inclined screw conveyors for elevation up to 45 degrees, shaftless screw conveyors for high-moisture or difficult-to-convey materials, and vertical screw conveyors for steep or fully vertical elevation.
What is a shaftless screw conveyor best suited for?
It’s designed for materials discharged from centrifuges, filter presses, or mixers, offering a non-clogging conveying surface ideal for bulk materials with high moisture content.
What are the specifications of your vertical screw conveyors?
Your content goes here. Edit or remove this text inline or in the module Content settings. You can also style every aspect of this content in the module Design settings and even apply custom CSS to this text in the module Advanced settings.
What is a Motorized Driven Roller (MDR) conveyor?
MDR conveyors use 24-volt DC motorized rollers built into the frame, offering compact, quiet, PLC-controlled operation with sensors to prevent packages from crushing against each other — ideal for energy efficiency and low maintenance.
What are the specifications of MDR conveyors?
Frame widths from 15 to 60 inches, speeds from 10 to 100 feet per minute, 24 VDC power, and roller pitch from 3 to 6 inches, with variable and reversible speed options.
What is a slat conveyor used for?
Slat conveyors use steel panels attached to a chain, driven by an electric motor and gearbox, to move parts along an assembly line while work is performed — ideal for stations needing access from one or both sides.
What is a beam trolley system and what can it carry?
Beam trolley (I-beam or monorail) systems are simple, affordable overhead conveyors with a weight capacity of up to 1 ton, commonly used in paint finishing lines, powder coating plants, and high-temperature material handling.
Can conveyor systems be custom-built for my facility?
Yes. All MEGA conveyors are engineered and manufactured around your unique application — screw conveyors, MDR systems, and beam trolleys are all built to order with configurable widths, lengths, and speed options.